"Charvel" Explorer Project I'm working on - UPDATED 8/7/11

  • Thread starter Thread starter Anonymous
  • Start date Start date
A

Anonymous

Guest
I started getting a hankerin' for a Charvel Custom Shop Explorer pointy with a white/black zebra paint job and matching headstock, because of an old one I saw on eBay.... but, of course, Charvel doesn't make Explorers anymore...

So I thought I'd just build my own and see if I could paint it myself. Figured I'd do a build thread to show all the steps of painting and building the thing since I thought some might be interested in my trials and tribulations trying to do this. While I've built many guitars from parts, I've never painted anything. You'll see if I screw it up or if it comes out cool. :D

I've decided to shoot urethane enamel paint because of the fact that it dries so much quicker than lacquer. Here is what I want it to look like:

explorer_m_1.jpg

explorer_m_2.jpg


The difference is mine will have a black original Floyd and the pickups will be direct mounted. I got all the parts. Going with a black Dimarzio Super D in the bridge and a Dimarzio Humbucker from Hell in the neck. Got an aftermarket 2010 Charvel USA Pro Mod neck plate for authenticity. Planet Waves black locking tuners. Two EVH low friction volumes and a 3 way switch. Decided to go with a black Korina body from Warmoth and a Warmoth Jackson/Charvel point style neck. First step is to mask the body and neck and build and install a holder for the body:

explorer_1.jpg

explorer_2.jpg

explorer_3.jpg

explorer_4.jpg


Next step is to fill those deep holes in the pickup cavity that accommodate the mounting screws when using pickup rings. They need to be filled because I'm going to screw the pickups directly into this area and the holes are very deep and the wood at the bottom is quite shallow. That is just the way Warmoth does their bodies, although I found out the can do a route for direct mount pickups. Oh well too late - got this body from the showcase. I needed something that could fill a big area and could be sanded, painted and drilled, so I went with Devcon 10 Minute Epoxy. It is a two part marine epoxy. At first, I tried some Devcon epoxy wood filler, but it sucked - wouldn't dry. I had to dig all that shit out and start over. What a pain in the ass! You can kinda see the remnants of that shit in the pickup holes in the last picture. The marine epoxy will for sure do the trick. As soon as the applicator get here, I'll do that. Then it is time to fill the wood grain on the body and headstock with Pacer Z-Poxy. More soon...

Steve
 
I'd leave it natural, those woods are FAR TOO PRETTY to cover in paint.
 
Juggernaut":1d9cv7jz said:
I'd leave it natural, those woods are FAR TOO PRETTY to cover in paint.
+1, but it doesn't have the Charvel "look" natural like that. I think it'll look good with the zebra stripe paint job.
 
Juggernaut":132awufu said:
I'd leave it natural, those woods are FAR TOO PRETTY to cover in paint.
Perhaps... but the neck will basically be all wood except the headstock. Not a fan of the natural look on Black Korina. Anyway, the whole point of this was to see if I could do a professional graphic paint job...

Steve
 
right on... I think it'll look cool, VERY 80's. :D
 
It will look great ! I'm not a fan of the explorer body style...but it will definitely be 80's and rockin' !
 
Zebra graphic first, Jack Daniels graphic next? :) You are a true Renaissance man. Is there anything you can't do?

Well, I guess we don't know if you can do a graphic yet. :lol: :LOL:
 
The layout of the zebra graphic looks great. Can't wait to see the painted body and headstock. How does the neck you are using compare to the original Charvel pointy necks?
 
whoo-hoo!!! bad ass project. gonna watch this one like a dog at the dinner table.
 
Are you that asshole with that bad ass Charvel with the red/white stripes? Get the fuck out of here with your awesome guitars. :D


Are you going to use a pickguard or no?
 
Looks awesome Steve, dont be surprised if the Nuge drops by looking to borrow it for a local show....

As we age, the ability to play guitars with more extreme body shapes diminishes but Ive always felt that explorers can push those limits... I wouldnt mind another one done my way somewhere in the future

Kage
 
pjastper":p6yzq69v said:
The layout of the zebra graphic looks great. Can't wait to see the painted body and headstock. How does the neck you are using compare to the original Charvel pointy necks?
It seems to be basically identical.

Steve
 
I must add Steve that out of everyone that Ive come across on the forums over the years, Youve always had the coolest guitars( with rare exceptions) or more accurately , the closest to my personal tastes

Kage
 
vultures":3fzq2ajv said:
Are you that asshole with that bad ass Charvel with the red/white stripes? Get the fuck out of here with your awesome guitars. :D


Are you going to use a pickguard or no?
I've got some cool Charvels, but nuthin' with a red/white stripes paint job. Got a '82 Kramer like that though... No pickguard on this one...

Steve
 
don't forget sanding sealer, that stuff is pretty hard to get filled.
 
I like the Zebra.

On a side note, is the cutout for the Floyd off center?
 
Doubleneck":2q6met88 said:
I like the Zebra.

On a side note, is the cutout for the Floyd off center?
It's just like every body I've ever ordered and I already checked it and everything lines up Floyd cutout is always longer on that side on the bodies I've worked with...

Steve
 
As I said, I'm going to direct mount the pickups (no pickup rings), so I had to fill those deep holes that normally are where the pickup screws go when using a pickup ring. I used Devcon 10 Minute Epoxy and the Mark 5 applicator. Easy as hell. Just assemble and shoot it until the holes are filled and a little comes over the top. Dries rock hard in 24 hours and then I'll sand it down even with the depth of the pickup cavity. Here a couple pics:

explorer_5.jpg

explorer_7.jpg


Steve
 
Back
Top