THE NOIZ FAKTORY RECORDING STUDIO - Construction Thread

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We have finally reached the conclusion for building the floor. There are three distinct floors that are all decoupled from each other. Each floor is inflated with mineral fiber and covered with two layers of 5/8" sub flooring. As always Dave has done a stellar job and without him this part would not have happened so smoothly. Next week we start on some walls. I hope everyone is having a great holiday. Until next time.

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Here it is another week down and yet a little more progress being made. Now we are starting to work at getting the walls up. These walls are the rear of the small vocal booth and some of the walls for the live room and the control room. As soon as the sheets of drywall get added it's time to have a wall raising party again.

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Hi Moronmountain. Thank you for the compliment. Please continue to check in on this and drop me a line should you have any questions.

Hi Fuzzyguitars. Where do you live? Also, thank you for the compliment. Things should start progressing at a little better pace. I greatly appreciate you continuing to stop by.

Happy holidays everyone!

:rock:
 
We've survived the holidays and I thought I should get back to posting progress of the construction process.

So what Dave has constructed up to this point is additional walls of the live room and some of the walls of the control room.

The control room is expected to have an 11 foot wall on the front and a 14 foot wall on the rear of the room. The walls will slope from front to back 7 degrees. As Dave framed the side walls of the control room it was amazing to see the precision of his work and to see a genius at work.

I hope you enjoy these pictures and I look forward to hearing from anybody that stops by to check out this thread.

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We've arrived to the completion of another week. This time with Dave's guidance we raised the walls that were constructed the previous week. With the walls framed on the ground and already loaded with drywall we had the task of getting them upright. With the help of my friends we were able to get these walls in place. I hope you enjoy these pictures.

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Wow

Just wow

I cant wiat for the gearslutz phase of the project
 
Hi Fuzzyguitars. Thank you for the "Wow" folioed by the "Just wow". That has made my day. I too look forward to the gearslutz phase as well. I hope things are going well for you and thank you for checking back in. You kick ass!
 
Looks like its coming along..why would you drywall the exterior of that wall? you already have foam insulation on the building what was the reasoning?
 
155":mbp6z6vb said:
Looks like its coming along..why would you drywall the exterior of that wall? you already have foam insulation on the building what was the reasoning?

+1?
 
Hi 155 and Gipg80. The exterior sheet of drywall is to increase the STC rating. The spray foam insulation does virtually nothing to stop sound. however the spray foam insulation does prevent the metal shell from rattling like a giant reverb tank. When we would shut the little walk in door before the spray foam insulation the entire building would make a boom sound and when it would rain/hail the building would amplify that sound. The spray foam insulation also does deaden the shell because you lose the echo effect and sadly it still doesn't prevent sound from getting out. The exterior sheet of drywall also absorbs sound that gets past the insulation and it's the first layer of absorption for sound trying to come in the room. I hope this helps a little bit. Thank you for stopping by and taking the time to ask questions. I hope you're having a great day.
 
Here it is another week gone by and the creative genius of Dave Del Valle is demonstrated as he builds the small vocal booth. This was a bit more intricate than initially expected because of the angle and the shape of the roof. This is by far the shortest free standing room in the studio. As always Dave never ceases to amaze me. I hope you enjoy this round of pictures.

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After being out for a week I thought it was time to show the small vocal booth. This is where Dave's creativity/genius really shined through. The roof was particularly tricky since there were compound angles on the roof thus giving an inherent non-parallel surface to the floor. You'll also find my friend Bailey Walker inside the vocal booth for perspective. This room will be decoupled from the other two rooms. I hope you enjoy these pictures.

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fuzzyguitars":1ocik57r said:
What about ventilation

This booth is so small and won't be used as much and we did consider putting in a separate zone for air conditioning but we decided that it wasn't big enough to worry about and that the doors would be open and closed often enough to let the air in and out. This was a tough decision to make and it went through a few people as we came to this conclusion.
 
Here we are with another amazing week of work completed. This week it's time to raise the walls where the control room and the live room face each other. This was a particularly troubling week as we knew that one of the walls was going to be the largest of the walls that get raised. We were counting on having six people present and at the last minute one person was not able to make it thus leaving us with five people. The larger of the two walls that you will see raised was calculated at weighing about 1,000 pounds with a height of 14 feet.

As you can imagine, being short one person and a monster wall to raise with no support for the wall on either side was stacking up to be a recipe for disaster if the wall got away from us. As you can see the floors are decoupled thus leaving a place for the wall to slip in to which would have been disastrous. This would have meant part of the floor would be destroyed should it have slipped in the crack because we were not going to be able to raise it back out.

We started by putting the boots in place to butt up the bottom end of the wall so we could raise it. Once we raised the wall then we had a monster wall sitting two inches off the ground that needed to be walked off the boots. Once we walked the wall off the boots we then had to line it up on the markings set forth by Dave. This effectively meant that we would be inching the wall one way or the other. As we would look up from time to time we could see the wall swaying a bit at the top. That was scary in its own right. Once we got the wall in place it was then held by four people while Dave hurried to get the braces in place to stabilize the wall. Ultimately, we managed to raise the wall without any injuries or damage to the construction already completed.

Now here is where I have to give credit where credit is due because if it weren't for these guys none of this would have happened. First and foremost, I need to reiterate the sheer awesomeness of Dave Del Valle. He is one hell of a builder and he does a phenomenal job at staging things.

This does bring me to Anthony Rodriguez who has been in my corner for a very long time and he is always there to lend a hand without question or hesitation.

Then there is the guitar building phenomenon Chris Forshage. Not only is he a supremely nice person he was there when I desperately needed an extra person to raise a wall.

Then there is Dan Salcido who has also never hesitated to lend a hand and has always been in my corner when I needed some help.

The guys in the last picture are people that I hold in high regard. I sincerely believe that I am the luckiest person on the planet because I have so many people that are always there to lend a hand when I am in need of help. These people are simply awesome and the only way to show my gratitude is to say THANK YOU FOR YOUR HELP!

I hope you enjoy these pictures.

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14 foot wall minus the drywall. This is the wall that was calculated weighing about 1,000 pounds.

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This wall is 11 feet tall and much more manageable.

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The bottom of the decoupled walls/rooms.

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The top of the decoupled walls/rooms.

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Aerial view.

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Anthony Rodriguez, Chris Forshage, Eric Meyer, Dave Del Valle, Dan Salcido
 
Here it is another week down and more work accomplished. As we continue to put up the walls of both the live room and the control room you see things start to take shape a bit. The best part of this was that these walls were nothing like the previous week of walls. I was happy to have lighter lifting duties this week.

As you can see, Dave would frame the walls on the ground and then add the sheet of drywall which would be walked up and slid in to place. This leaves some much smaller walls left to be built to fill in the sections that are still empty. Of course Dave always has plans waiting to be unleashed.

I hope you enjoy these pictures.

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This project is truly amazing! I have been following it since you first started the thread and have to admit that I look forward to the updates! I can't imagine how great it must feel for you and the crew as things are coming together.
 
fender126":2s1otbgs said:
This project is truly amazing! I have been following it since you first started the thread and have to admit that I look forward to the updates! I can't imagine how great it must feel for you and the crew as things are coming together.

Hi Fender126. Thank you for the kind words. I'm glad you've been following this project. I have to admit that I'm extremely fortunate to have my friends in my corner because without them none of this happens. I appreciate you taking the time to drop by and leave a post.
 
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